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Charging innovations for the electrification of Swiss logistics fleets

Scaling up the electrification of logistics fleets could make a major contribution to reducing emissions from road traffic. Yet without well-designed and widely available charging infrastructure, this potential will remain untapped. An important part of the solution therefore lies in intelligently planned, collaborative and autonomous charging scenarios for heavy-duty transport.

Sustainable Development Goals

9 Industry, innovation and infrastructure 11 Sustainable cities and communities 13 Climate action 17 Partnerships for the goals

While electric cars have long since become part of everyday life, the electrification of logistics fleets continues to lag behind. At present, just 1.5% of Swiss lorries are electric. Arguments such as high acquisition costs, the need to adapt processes, limited range and a lack of public charging points are frequently heard within the logistics sector. To ensure that at least the last of these barriers no longer constrains the market ramp-up of electric delivery vans and lorries, Loris Baldissera and Flurin Rindlisbacher have analysed various scenarios for future-proof charging infrastructure.

Portrait von Loris Baldissera

Loris Baldissera

“It is feasible. Our work shows that, through cooperation and forward-thinking decisions, the electrification of logistics fleets can become a reality.”

Three scenarios, one goal

The study focuses on three scenarios: “Charging at a company’s own depot, a model based on collaborative charging stations connected to the public grid, and a visionary concept featuring largely energy-autonomous charging sites with shared access to charging infrastructure.” Even the baseline scenario shows that many branches of a selected logistics company can be easily reached from the central distribution centre using the latest electric lorries – but not all of them. Rindlisbacher explains: “Charging en route is the solution.” The collaborative scenario therefore examines transport hubs that would be suitable locations for the strategic placement of mega-chargers. These would enable rapid charging, extend delivery routes and distribute investment costs across several companies. At the same time, however, they could create a risk of grid congestion.

For this reason, the autonomous energy systems scenario goes one step further. In this model, photovoltaic systems at various locations are combined with battery storage systems, which store solar energy and charge fleets independently of the grid. “The simulations show that, despite high initial costs, such solutions become economically viable after around nine years and help to avoid grid congestion,” explains Baldissera.

Portrait von Maike Scherrer, Schwerpunktleiterin nachhaltiges Supply Chain Management und Mobilität

Maike Scherrer

Head of Sustainable Supply Chain Management and Mobility

“At present, only 1.5% of Swiss logistics fleets are electrified. To support net-zero targets, the electrification of logistics fleets must be accelerated rapidly.”

Perspectives and demands

In order to drive forwards the electrification of logistics fleets, however, clear political signals will be needed alongside technological innovations. The students are therefore calling on the federal government to create targeted investment incentives, remove regulatory barriers and support collaborative infrastructure solutions. The potential climate benefit is substantial: according to estimates, lorries and delivery vans produce up to 3.4 million tonnes of CO₂ annually, equivalent to around one-tenth of Switzerland’s total emissions.

Interactive map of Switzerland showing delivery or transport routes by day of the week (Monday through Sunday), displayed in different colors: blue (MAN), yellow (Mercedes), orange (Volvo), green (Iveco), red (Designwerk), and purple (Scania). Markers indicate the starting point (red), branches (blue), and charging stations (purple). The routes cover German-speaking and French-speaking Switzerland.
Branches Starting point Vehicle ranges Range of modern electric trucks from the central warehouse and back.
Interactive map of Switzerland with colored overlay areas that visualize the driving ranges of various truck manufacturers starting from a common point (red marker): Designwerk (red), Iveco (green), MAN (blue), Mercedes (yellow), Scania (purple), Volvo (orange). The areas show which regions of Switzerland can be reached with each vehicle. Branches are marked with blue markers.
Tuesday routes (same change for other days) Nationwide branch coverage through a network of charging stations.
Research & Transfer School of Engineering Winterthur

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