Skip to content

Winterthur-Grüze is home to the first building structure made of carbon prestressed concrete

Since May 2024, a visitor pavilion constructed from extra-thin carbon-concrete panels has stood in Winterthur-Grüze. The panels are manufactured in the factory, assembled by bolting rather than casting, and can be reused at the end of their service life. The Innovation Lab is the first building structure to incorporate this technology developed at the ZHAW.

Sustainable Development Goals

9 Industry, innovation and infrastructure 11 Sustainable cities and communities 12 Responsible consumption and production 13 Climate action

A concrete coffee house that can be dismantled again within just a few days: The Grüze Innovation Lab has been located on St. Gallerstrasse in Winterthur since May 2024, directly beside Grüze railway station and the Küng coffee roastery. Beneath its open roof are an exhibition area, a stage and a small bistro.

From two decades of research to the first building structure

The construction method behind it is known as CPC – carbon prestressed concrete. It was developed at the ZHAW School of Architecture, Design and Civil Engineering, where Josef Kurath’s research group has been working on prestressed carbon concrete without steel reinforcement for more than 20 years. The panels are three to four times thinner than conventional concrete elements, resistant to corrosion and are precisely milled and assembled in the factory based on digital design data. Disassembly and reuse are taken into account right from the outset.

Video

Opening of the Grüze Innovation Lab in Winterthur

Three partners, one building component for hire

The building was made possible through a partnership between three organisations: the Winterthur Civil Engineering Office provides the site, the ZHAW provides the technology and Holcim Switzerland supplies the CPC elements. In keeping with the product-as-a-service model, the elements were rented rather than sold. Once dismantled, the panels can be refurbished and reused elsewhere.

Compared with conventional reinforced concrete, the building thus reduces CO₂ emissions and material use by around 75%, while eliminating the use of steel altogether. This makes the Innovation Lab the first building structure to be constructed using reusable carbon-concrete elements, initially as a temporary structure for ten years.

Portrait von Josef Kurath, Gründer der CPC AG und Professor, ZHAW Architektur, Gestaltung und Bauingenieurwesen

Josef Kurath

Founder of CPC AG and Professor at the ZHAW School of Architecture, Design and Civil Engineering

“What we actually wanted with this first building project using these slabs was to demonstrate what can be achieved with CPC construction. We wanted an object that showcases all the complexities that can be involved in a structural slab in building construction.”
Close-up of a joint between two grey precast concrete walls with interlocking concrete dowels arranged in a criss-cross pattern; in the background, a floor slab made of exposed aggregate concrete with a visible label.
Modular connection based on the “Lego principle”: the CPC elements are slotted into place rather than moulded together, allowing them to be dismantled and reused.
A building site where a crane fitted with grapple clamps is lifting a grey precast concrete wall; in the foreground lie further precast concrete elements, with two construction workers in orange high-visibility jackets standing beside them; in the background is a factory chimney and buildings bearing the inscriptions ‘Landolt’ and ‘Keller’.
Assembly of the factory-produced CPC elements on site: the components are bolted together rather than cast, and can be dismantled again at a later date.
Aerial view of a building shell made of exposed concrete with a cantilevered roof supported by a slender circular column; the roof is greened with planting beds and features a greenhouse made of corrugated polycarbonate on top; on the façade, the lettering ‘Innovationslabor Winterthur’ with a circular logo, surrounded by a site hoarding, building materials and green trees.
The Grüze Innovation Laboratory in Winterthur: under construction since May 2024 using thin, reusable carbon concrete elements based on the CPC construction method.
Research & Transfer School of Architecture, Design and Civil Engineering Winterthur

More content